VANIKI LIFE PRIVATE LIMITED

End-to-end turnkey processing line for manufacture of instant tea powders and blends. System includes leaf pre-cleaning, withering tunnels, controlled enzymatic oxidation modules, continuous extraction, concentration through multi-effect evaporators, spray drying with atomizers optimized for tea matrices, and automated blending and packaging integration. Designed for throughput ranges from 500 kg/day to 5 tonnes/day, configurable for green, black, or specialty instant tea formulations.

NIC 10791 • Manufacturing • Maharashtra NCR • Capacity: 0.5–5 t/day

Modular blending stations with precision gravimetric feeders, micro-dosing for natural and nature-identical flavorants, inline homogenization, and static blending for consistent cup profile. Systems include PLC recipe control, batch traceability, and CIP-enabled lines to reduce cross-contamination between tea grades and flavor profiles. Suitable for branded tea mixes, ready-to-drink concentrate bases, and fortification with vitamins or botanicals.

NIC 10791 • Blending • Tech-enabled operations • Maharashtra NCR

Automated packaging suite supporting sachets, pyramid bags, stick packs, pouches, and bulk drums. Features include vacuum nitrogen flushing, heat-seal integrity testing, metal detection, and serialization for supply-chain traceability. Integration options with warehousing and logistics management systems for cold-chain or ambient distribution across manufacturing corridors and urban wholesale networks.

NIC 10791 • Packaging • Logistics-ready • Maharashtra NCR

End-to-end engineering for tea processing and instant tea manufacture, including process flow diagrams, equipment specification, utility sizing, GMP/HACCP compliance checks, FAT/SAT support and on-site commissioning to validate output quality and throughput.

Deliverables include P&IDs, commissioning protocols, and SOP templates

Comprehensive QA program covering raw material acceptance, in-process controls, finished product testing, shelf-life studies, and regulatory filing support for food safety authorities. Training for lab staff and implementation of HACCP and GMP documentation included.

Supports regulatory compliance within India and export market standards

Implementation of ERP-linked traceability from estate procurement through processing to finished goods dispatch. Services include barcode/RFID tagging, LOT tracking, data dashboards for yield and loss analytics, and integration with logistics partners for visibility.

Real-time lot visibility and analytics dashboards; API integrations available